Manufacturing Analytics & Reporting
Real-Time Visibility Into Throughput, Bottlenecks, and Performance
We build custom dashboards, Power BI integrations, and reporting layers that pull data from your ERP, MES, and shop systems. Leadership sees what's actually happening on the floor without waiting for end-of-week reports.
Rated 4.9/5 on Clutch and backed by client results
Denovo Studios
Data Without Answers
You Have the Data. You Don't Have the Visibility.
Most manufacturers already collect enough data to run the business well. It's sitting in the ERP, the MES, the QC system, the maintenance logs, and a dozen spreadsheets. The problem is nobody can see it in one place, in real time, in a form that actually drives a decision.
By the time the Monday morning report lands, the week is already moving. By the time a bottleneck shows up in the numbers, it has already cost you. The visibility gap shows up across the operation in patterns like these:
Leadership gets weekly PDFs instead of live dashboards
Throughput and OEE are calculated by hand in spreadsheets
Bottlenecks are identified after the fact, not in the moment
Labor utilization, scrap, and downtime data live in separate systems
Each department reports its own numbers, and none of them match
Power BI is installed, but the reports nobody uses aren't helping anyone
The visibility gap is solvable. The data is already in your systems. What's missing is the layer that pulls it together, makes it current, and puts the right view in front of the right person at the moment a decision needs to get made.
What We Build
Reporting Built on Your Data, Not a Canned Template
We connect to the systems you already run, including ERP, MES, quality, maintenance, and anything custom, and build reporting that reflects how your operation actually measures performance. Real-time dashboards, automated alerts, and executive views leadership will actually open.
Custom Reports for Auditors, Customers & Compliance
Purpose-built reports for ISO audits, customer scorecards, and regulatory reviews. Generated on demand instead of assembled from scratch every time.
Data Warehouse & Multi-System Consolidation
For operations running multiple entities, plants, or ERPs, a consolidated data layer rolls up reporting across the business without manual stitching.
OEE & Equipment Performance Tracking
Structured OEE, availability, and utilization reporting by line, cell, or machine. Tied to live production data instead of calculated by hand at the end of the week.
Real-Time Production Dashboards
Live views of throughput, job status, and line performance. Data pulls from your ERP and shop systems and displays on the floor, in the office, or on a phone.
Automated Alerts & Exception Reporting
Push-based alerts when throughput drops, a machine goes down, or a metric crosses a threshold. Problems surface in real time instead of in the weekly report.
Power BI Integration & Reporting
Custom Power BI models built on clean, connected data. The reports leadership asks for get built once, refresh automatically, and match across every department.
Executive KPI Dashboards
One view for the leadership team: revenue, throughput, on-time delivery, margin, and the two or three numbers that actually drive decisions at the top.
Scrap, Rework & Quality Analytics
Track scrap rates, rework hours, and non-conformance trends across products, lines, and operators. Root cause tags support CI initiatives.
Labor Utilization & Efficiency Reporting
Visibility into direct labor, indirect labor, and productive hours by shift, department, or job. Staffing decisions get driven by data, not gut feel.
Operational Impact
What changes when leadership can see the operation clearly
Decisions get made on current numbers, bottlenecks get caught before they compound, and the weekly scramble to pull the report disappears.
60%
Average reduction in time spent building weekly reports
35%
Typical improvement in detecting performance issues
40%
Average drop in reporting discrepancies across teams
Among Our Clients
Trusted By
1
Operational Assessment
We evaluate how work moves through your operation today — including manual processes, system handoffs, and data collection points — to identify where friction, delays, or rework are introduced.
2
Workflow Redesign
We collaborate with stakeholders to design a future-state workflow that reduces manual effort, improves visibility, and aligns with how your teams actually operate on the floor or in the field.
3
Pilot Implementation
We deploy a targeted pilot within a department, facility, or team to validate the new workflow in a controlled environment before scaling across the organization.
4
Rollout & Continuous Improvement
Once validated, the system is expanded across teams or sites with onboarding to support adoption. We continue refining the platform as your operation evolves to ensure it delivers measurable impact over time.
Testimonials
See Why Clients Love Working With Us
"I've worked with Denovo Studios for over a year now and the process has been absolutely seamless."
Dr. Ariel Smith PhD, RN - University of Illinois at Chicago
“Successful deployment of projects into our production environment within desired timeframe and budget."
Jeff Rogers - Cutting Edge Countertops
"The team is able to speak intelligently about what they’re going to do and what potential issues would be. I’ve had a lot of contractors just nod their heads, without knowing what I’m asking for, and do whatever they want. Denovo Studios really took the time to understand what I was looking for."
Sam Borick - Virginia Transportation Corporation
"The project was a success. Furthermore, they were great for helping us fix bugs that other developers outside of their organization had made and helpful in brainstorming sessions."
Alexander Brunache- Curenav
"Denovo Studios tackles requests very proactively. Additionally, their ability to outline all the steps needed to complete the project and their [App Development] capabilities have been valuable assets. Despite being a service provider, they feel like a part of the internal team."
Steven Strohl - Unrapp
"[Denovo Studios] were highly responsive, very knowledgeable, and easy to work with. They provided great service on our project, coupled with a deep understanding of the problem we were facing. They were able to quickly jump in and help us get up and running to meet our short development timeline. We would highly recommend them and use their services again when needed."
Noah DiCenso - Innovasystems International LLC
